TEKNOSTEAM Non-IBR Steam Boilers

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TEKNOSTEAM, the unique reverse flue, NON-IBR Steam Boiler, is a system from TEKNOVA. It is a forced circulation,coil type, oil fired Steam Boiler. TEKNOSTEAM gives guaranteed consistent efficiency of 88% on NCV

TEKNOSTEAM comparises a membrance wall single coil main heat exchanger, and heat recovery module with atmospheric economizer and heat optimizer.
THE STANDARD ACCESORIES INCLUDE WATER PUMP, FUEL PUMP, BLOWER, MOUNTINGS AND FITTINGS, CONTROL PANEL AND INSTRUMENTATION

The heat Exchanger heat recovery unit and the accessories are mounted on a modular frame and housed in sleek full length panels. This constrained design reduces cumber some piping and simplifies installation.

The unique feature of this boiler is that the flue gases are reversed in the air tight membrane wall furnace, giving amble residence time for complete combustion of fuel. Since the first two passes are acheived in the radiant zone, maximum heat transfer is ensured, TEKNOSTEM has working at low RPM ensuring a longer life. Also the economizer coupled with the heat optimizer, greatly assists in effective removal of dissolved oxygen in the feed water.


The rugged burner rod is designed to suit indian fuel oils and capable of giving sustained trouble free perfomance.


All these special features make TEKNOVASTEAM a very dependable packaged boiler. THE BEST IN PERFOMANCE,QUALITY, RELIABLITY AND EASE-OF-OPERATION, KEEP TEKNOVA STEAM BOILERS A GENERATION AHEAD.

OUTSIDE THE PREVIEW OF INDIAN BOILER REGULATIONS ACT. THE COST OF PIPLINE & VALVES IS LESS THAN 50% COMPARING TO IBR BOILERS. NO PASSING AND YEARLY VERIFICATION & PASSING IS REQUIRED.

SAILENT FEATURES:

Steam available within 2 to 3 minutes from cool start at full pressure and out put resulting in quick startup of plant and savings in fuel and time.
Low volume of water content increase safety of boilers against explosion hazards.
Reliable non-stop availablity of boiler to the plant.
Non-requirement of qualified boiler attendant.
Compact design-requires minimum space and can be located next to user equipment without a need of separate boiler house.
Thermal efficiency at its peak.
Reaches as high 89% efficiency on NCV. Using heavy oil and 91% efficiency on NCV using light oil.(This efficiency is not available on IBR boilers)
Low cost operations
Robust Design - large heating surface
Suprior components
Power requirements just sufficient
Complete automic high press burner design.

ADVANTAGES:

- Low fuel consumption
- Low maintance cost
- High reliability
- Low spares inventory


TECHNICAL SPECIFICATIONS:


Model
TS-10
TS-20
TS-30
TS-40
TS-50
TS-60
TS-85
Steam output from 30 C (Kg/Hr)
100
200
300
400
500
570
800
Steam output from & at 100 C (Kg/Hr)
116
236
354
472
590
670
890
Steam Pressure (Kg/cm2)
10.54 OR 15
j
Efficiency (NCV) %
88
k
Rated Fuel Consumption (Kgs/hr)              
LDO
6.0
12.0
18.0
24.0
30.0
36.0
51.0
FO
       
32.0
39.0
54.0
Blower Motor HP
0.75
0.75
1.5
1.5
2.0
2.0
3.0
Water Pump Motor HP
0.5
0.5
0.75
0.75
1.0
1.0
2.0
Fuel Pump HP
0.5
0.5
0.5
0.5
0.5
0.5
1.0
OVER ALL DIMENSIONS :
1
 
*LENGTH (mm)
1300
1300
1300
1300
1500
1500
1700
*WIDTH (mm)
1100
1100
1300
1300
1300
1300
1500
*HEIGHT (mm)
1700
1700
2000
2000
2200
2200
2500
Chimeny Opening Diameter (mm)
150
150
200
200
250
250
300
Power Supply
415 V 6%, 50 HZ 3%, 3 PHASE AC
k
Burner Control    
ON OFF
   
Time required to arrive at full pressure    
2 TO 3 Minutes
   
Pressure Parts
Out side the purview of Indian Boiler Regulations
 
*Fuel consumption is based on nett calorific value of LDO: 10,050 Kcal/kg FO: 8,500 Kcal/kg  


FLOW DIAGRAM: